At KS Fabs, we pride ourselves on delivering innovative and practical solutions to meet our customers’ unique needs. Recently, we were approached by a client facing a significant challenge: safely and efficiently storing long lengths of board. After carefully assessing the situation and considering the client’s requirements, we developed a bespoke solution that not only resolved their issue but also provided additional benefits. Our modular long stillages are now a game-changer in the industry, offering safe storage, easy handling, and robust construction—all made in-house in St Helens.
Understanding the Customer’s Needs
Our client required a storage solution for long boards that would ensure safety and efficiency. Traditional storage methods often fell short, leading to potential damage to materials and creating handling difficulties.
Designing the Stillages
The first step in our process was to help design a stillage that could accommodate the length of the boards securely. We focused on creating a modular design, allowing flexibility in storage and making it possible to stack and organize boards of various lengths efficiently. The modular nature of the stillages ensures they can be adapted to different storage spaces and configurations, making them incredibly versatile.
Adding Forklift Pockets for Easy Handling
Handling long boards can be cumbersome, especially in a busy warehouse environment. To streamline this process, we incorporated forklift pockets into the design. These pockets make it easy to move the stillages using forklifts, reducing the risk of injury to workers and minimizing the time required for handling. This feature also enhances safety by ensuring that the boards are transported securely without shifting or falling.
Ensuring Durability and Safety
Safety and durability are paramount. We utilized laser cutting technology to achieve precision in manufacturing, ensuring each stillage meets our exacting standards. The stillages are fabricated from high-quality materials, providing robust support for heavy loads. We conducted proof load testing at 200% of the required load to certify the stillages can handle even the heaviest boards without compromising structural integrity.
Finishing Touches
To enhance the longevity of our stillages, we applied a durable paint finish, protecting them from corrosion and wear. This not only ensures they remain in excellent condition even in demanding environments but also contributes to a professional and clean appearance in the warehouse.
Made in St Helens: A Commitment to Quality
All our stillages are manufactured in-house at our St Helens facility. This allows us to maintain strict quality control throughout the entire production process. From laser cutting and fabrication to proof load testing and painting, every step is completed under one roof by our skilled team. This integrated approach ensures consistency, reliability, and the highest quality standards.
Delivery
To provide a seamless experience for our clients, we handle the delivery of our stillages using our own vehicle fleet. This ensures that the stillages arrive safely and on time.
Benefits of Our Modular Long Stillages
1. Enhanced Safety: With proof load testing and robust construction, our stillages provide a secure storage solution, minimising the risk of accidents.
2. Improved Efficiency: The modular design and forklift pockets make handling and organizing boards easier and quicker, saving time and labour costs.
3. Versatility: The stillages can be adapted to different storage needs and spaces, providing a flexible solution that can grow with the business.
4. Durability: High-quality materials and a protective paint finish ensure the stillages remain in excellent condition, even with heavy use.
5. Quality Assurance: Manufactured entirely in-house, we guarantee the highest quality standards and consistency across all our products.
Conclusion
At KS Fabs, we are dedicated to solving our customers’ storage challenges with innovative and practical solutions. Our modular long stillages are a testament to this commitment, offering a safe, efficient, and versatile storage option for long lengths of board. Made with precision and care in St Helens, our stillages are the perfect addition to any warehouse looking to improve safety and efficiency. Contact us today to learn more about how our stillages can benefit your business and to request a quote.
